VIRTUAL Conference | The Scale-Up of Chemical Processes

19 October 2020 - 21 October 2020
Online Event

Event overview

Whether you are chemist, chemical engineer, QA or safety specialist, your aims when scaling up your process are often the same:

Achieving greater process efficiency, yield and throughput.
Eliminating unsafe and non-green processes and materials.
Decreasing the costs and number of steps involved.

Since the first conference in 1994, The Scale-Up of Chemical Processes has become the major international forum for the discussion of all these aspects of scale-up and more in the pharmaceutical, fine chemical and allied fields.

Speakers are currently being invited to present  industrial case studies and examples of some of the pitfalls and problems they encountered and how they overcame them. Our virtual program will be held over three consecutive days with the first two days hosting the main conference with 4 speakers on each day and the 3rd day for Hosted Discussion Groups to enable smaller networking sessions. After you have registered you will be provided with a personal link to join all 4 conference sessions. The Hosted Discussion Group information will be sent to you nearer the time.

Our virtual conference program will be held over two consecutive days with 2 sessions and 4 speakers on each day. After you have registered you will be provided with a personal link to join all 4 conference sessions.

Via the ‘GotoWebinar’ Platform, there will be the chance to listen to the talks, view the speakers slides and ask questions after each session. The Virtual conference will be held during the following times (based on UK timing) as we hope this will allow most people to join from around the world.  This event will NOT BE RECORDED – we apologise to customers in Asia who might be unable to join.

Monday October 19th 2020 |  2.00 – 5.40 pm (UK)
Tuesday October 20th 2020 | 2.00 – 5.40 pm (UK)

There will be a VIRTUAL Exhibition too so you will be able to have access to suppliers of  equipment, technology and services. Via Zoom, you will also have the opportunity to meet and network with some of our sponsors, who will be hosting specific topics in Hosted Discussion Groups – details are shown on our program (use link below). This will take place as follows:

Wednesday October 21st 2020 |  2.00 – 3.00 pm (UK)

Please contact us if you are interested in Exhibiting or Sponsoring this event:  [email protected]

Benefits

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WHO SHOULD ATTEND?

  • Process Development & Production Chemists
  • Chemical Engineers in Industry
  • Technical Managers
  • Quality Assurance Personnel
  • Safety Specialists 
  • Heads of Departments & Team Leaders

HOW WILL YOU BENEFIT FROM ATTENDING?

  • Benefit by hearing from key speakers who will present detailed case studies.
  • Learn from a wide range of academic and industrial case studies given by our hand-picked industrial speakers.
  • Access how industry strategies are evolving to meet today’s challenges.
  • Learn how your peers are developing solutions to common problems.
  • Gather important information on technical developments and equipment.
  • Bring yourself up-to-date on current developments and future trends in pharmaceutical development.
  • Meet and network with the key people working in the pharmaceutical industries – during our discussion sessions.
  • Save time by picking up essential tips from experts in their fields.

Hosted Discussion Sessions

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SESSION  1 |  2.00 – 2.45 pm (BST)  Choose one from the following:

  • Room 1 |  Mettler Toledo

Data-rich Experimentation to Accelerate Development Time

Chemical process development and scale-up from the lab to a commercial scale presents challenges including engineering, safety, and economics. Join us for a panel discussion and hear about real-life scale-up challenges from 3  industry experts, Ron Carasquillo, BMS, Keith Mattern, Merck, and Dave Place, Pfizer. Learn how the their application of PAT for data-rich experimentation (DRE) improved process understanding, facilitating optimization and scale-up to commercial scale.

  • Room 2 | Scale Up Systems

Mixing workshop: From lab to plant, scale-up tips and methodologies

Mixing can affect all processes which have competing rate processes, like parallel consecutive reactions or crystallizations.  In this session our experts will discuss how to understand the importance of mixing on scale-up performance for your key processes responses.  We will share a protocol to efficiently identify mixing issues that can affect process responses on scale, with some examples of how this has been used in pharmaceutical and fine chemical companies.

We will then show how typical mixing criteria can be efficiently predicted using simulation tools and how those scale-dependent parameters can be layered on top of scale-independent reaction to kinetics to predict critical quality attributes such as yield and selectivity for right-first-time scale-up.

  • Room 3 | Concept Life Sciences

Candidate nomination: What’s next? Managing risk and return on investment in early development.

Our experts will begin with a short presentation on a real life case study for a first GMP campaign, followed by a panel discussion on key questions around strategies in early development to maximise return on investment and minimise risk.  The discussion will touch on the topics and challenges below:

  1. The data gathered in discovery must be verified and solidified in early development. Quality data allows confidence to fail fast or proceed and invest with confidence. Which areas do you focus on first to ensure your firm foundation?
  2. A candidate molecule (usually!) comes with a synthetic route. If it is possible to deliver sufficient material for your next set of development work, what factors would you consider before investing in route design?
  3. The “developability” of a compound is often influenced by the solid form and ultimately the formulation selected. How can we set ourselves up for success in early development? What are the key challenges we will have to overcome in solid form selection, salt form selection and pre-formulation activities? What can guide us where to start?

SESSION  2  |  3.00 – 3.45 pm (BST)  Choose one from the following:

Room 4 |  Phosphonics

Optimising scavenging processes for more sustainable and cost effective chemical processes

Catalysis is ubiquitous in the chemical industry and is a key pillar of green chemistry. We will discuss with the attendees their use of catalysis, showing how scavenging can be a more cost effective solution than most people imagine. We will share our approach to optimising cost effective scavenging processes and share case studies on the removal of metal impurities to meet the ICH guidelines as well as the recovery of value from waste streams for more cost effective and sustainable catalytic processes. 

Room 5 | Kaneka

Enabling Manufacturing with Enzymes and Flow Chemistry – Robust Route Development for Successful Scale-Up

With 50 years experience in researching, engineering, and scaling up commercial scale biosynthesis, this discussion group will focus on typical issues and questions associated with exploring biocatalysis as a tool for small molecule synthesis.  This includes screening approaches, barrier to entry, scale capabilities, and using ‘off the shelf’ vs a custom enzyme approach.

We will also cover the research and scale-up of continuous manufacturing methods, including the ability to scale enzymatic processes into a continuous process through immobilization.

Real lab and commercial scale case studies will be provided as a means for discussion.

Room 6  |  Mettler Toledo

Interfacing PAT with Reactors, and Integration and Management of Data

With all the challenges chemical process development and scale-up from the lab to a commercial scale presents, we are often asked very practical questions – “How complicated is it to interface a PAT probe with a reactor?”, or “How does one manage and use the dense data that is collected?”. Join us for a live discussion to review frequently asked questions about taking the next steps in implementing PAT and data management strategies for scale-up studies and processes.

Sponsors

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CONFERENCE SPONSORS

Thank you to our Conference Sponsors, for more information on our sponsors please visit our Virtual Exhibition 

5* Sponsors

4* Sponsors

3* Sponsors

 

 

We now only have 3* sponsorship opportunities available for this conference.

Please contact Dr Claire Francis for more information

 

Event speakers

Dr Alessandro Agosti
Dr Alessandro Agosti
Head of the Process Safety and Reaction Scale-Up Laboratory, Olon Spa
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Alessandro Agosti is currently head of the process safety and reaction scale-up laboratory at Olon Spa in Milan, Italy. He was previously a process chemistry researcher working in the field of process development for the synthesis of API and advanced intermediates. His background is that of synthetic organic chemistry having received his MSc in Industrial Organic Chemistry at University of Milan. He then continued his education as PhD student at the University of Berne (Switzerland) under the supervision of Prof. Philippe Renaud followed by a postdoctoral stay at the MIT (Boston, USA) under the guidance of Prof. Tim Jamison.

Since January 2020 he also serves as Associate Editor for the ACS journal “ACS Chemical Health and Safety”.

Dr Alison Campbell Brewer
Dr Alison Campbell Brewer
Senior Research Scientist and Catalysis Group Leader, Eli Lilly
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Alison Campbell Brewer received her PhD in 2009 from the University of North Carolina under the direction of Professor Michel Gagné.  She was an NIH postdoctoral fellow at the University of Wisconsin with Professor Shannon Stahl before joining Small Molecule Design and Development at Eli Lilly and Company in 2011 where she is currently a senior research scientist and catalysis group leader.

Dr Donald J. Knoechel
Dr Donald J. Knoechel
Senior Consulting Engineer, Fauske & Associates, LLC,
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As Senior Consulting Engineer, Dr. Knoechel serves as the growth leader for reaction calorimetry testing at Fauske & Associates, LLC (FAI).

Dr. Knoechel brings more than 26 years of experience in the Chemical/Pharmaceutical industry gained from 22 years with Pfizer and legacy companies (Pharmacia, Pharmacia &  Upjohn, The Upjohn Company) and 4 years at Dow Chemical. Don joined FAI in September 2012.

Cross-trained in the disciplines of chemical engineering and chemistry, Dr. Knoechel has skills in chemical process safety assessment, process research and development, continuous rocessing, new technology implementation, scale-up and plant support. In particular, he is recognized as an expert in pplying reaction calorimetry and automated lab reactors to solve challenges in all the above disciplines.

He has received a number of scientific honors and awards, is n accomplished presenter and has authored dozens of published scientific papers.

Keith Mattern
Keith Mattern
Senior Scientist, Merck
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Keith Mattern is currently a Senior Scientist working in the Enabling Technologies group in Merck Research Labs in Rahway NJ.  He is a member of the Data Rich Experimentation team and focuses on both developing new tools and techniques, as well as leveraging existing technologies to solve complex problems in the Process Research and Development organization.  Prior to joining Merck, Keith received his BS/MS degrees in Chemical Engineering from Bucknell University in 2016.

 

 

Dr Mark James Ford
Dr Mark James Ford
Head of Process Research, Crop Science Division, Bayer AG
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Positions:

1982    BSc. University of Manchester (Award: Best Chemist Entering Research)

1985    PhD. University of Manchester (Award: Best PhD. 1988)

1988    Nato Post Doc: Imperial College, London

1990    Schering Agrochemicals Ltd, UK

1993    AgrEvo Ltd: Process Research & Development, UK

1996    AgrEvo GmbH: Process Research, Frankfurt a.M.

2003    Bayer CropScience GmbH: Head of Process Research Frankfurt

2010-2016: Member of Editorial Board for OPRD

2011    Bayer AG: Head of Process Research, Crop Science Division

Awards:

2007-2015: Four innovation awards within Bayer

2012: Bayer Medal

 

Interests:

www.markjamesford.photography

Dr Ronald Carrasquillo
Dr Ronald Carrasquillo
Senior Research Investigator, Bristol Myers Squibb
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Ronald is a senior research investigator at Bristol Myers Squibb’s Reaction Science and Engineering group. He received his Ph.D. in Chemical Engineering from the University of Wisconsin – Madison and his Bachelor’s in the same field from the University of Puerto Rico – Mayagüez. He is currently a co-lead for the development of drug substance continuous flow processes as well as a data collaboration and knowledge generation software platform. His work interests include reaction kinetics, modeling and in-situ monitoring, heterogeneous catalyst synthesis, data mining and visualization, flow processing and teaching. He is an avid reader and currently lives in New Jersey with his wife and three cats.

 

Dr John Snoonian
Dr John Snoonian
Senior Director of Chemical Process R&D, Sunovion
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John Snoonian obtained his BS in Biochemistry from the University of Massachusetts Amherst in 1991. Rather than pursue graduate studies in biochemistry, the passion he acquired for organic chemistry as an undergraduate prompted him to pursue graduate studies at Yale University with Professor Kenneth B. Wiberg where he obtained his Ph.D. in 1996 on the synthesis, reactions, and ab initio study of strained ring compounds. He then continued to focus on physical organic chemistry as a Postdoctoral Research Fellow at The Ohio State University in the laboratories of Professor Matthew S. Platz from 1996-1998 where he studied carbenes and other reactive intermediates using organic synthesis, photochemistry, and time-resolved laser spectroscopy.

After positions in chemical development at Vertex Pharmaceuticals and Johnson Matthey Pharma Services for seven and two years, respectively, in 2005 Dr. Snoonian joined the Chemical Process R&D group at Sunovion (formally Sepracor). Since 2016 he has been the Senior Director of Chemical Process R&D where he leads a team that is responsible for the development and manufacture of APIs from pre-clinical through process validation.

 

Dr Leo Hardegger
Dr Leo Hardegger
Process Manager, Novartis
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Dr Leo Hardegger obtained his BSc and MSc in chemistry from ETH Zurich. He then joined the group of Prof François Diederich at ETH Zurich for a PhD in the field of supramolecular chemistry and molecular recognition. After post-doctoral studies in the field of synthetic methodology with Prof Timothy Donohoe at the University of Oxford, Dr Hardegger took on a position at Sensirion. Since almost five years, Dr Hardegger has been working as a process chemist in chemical development at Novartis and recently started a job-rotation as a process manager.

Other Information

Benefits of Attending

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  • Continuing Professional Development (CPD ) keeps you up to date on current and emerging developments.
  • Learn from a wide range of industrial case studies given by hand-picked industrial speakers.
  • Take home relevant ideas and information that are directly applicable to your own work
  • Save time. Our intensive, commercial-free programme means less time away from work.
  • Nnetwork with the key people in the industry in dedicated break out rooms

General Information

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You will be provided a LINK to join the Online conference nearer the time.

Why Exhibit?

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  • Find delegates from key international companies
  • Interact directly with senior scientists, department heads and key decision-makers – through our message portal
  • Ability to demonstrate your company’s products or services – through our virtual exhibition platform and break out sessions

Sponsorship

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Promote your company at one of our prestigious conferences with sponsorship packages to suit your budget.

Please contact Dr Claire Francis

Attendees

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VIRTUAL Conference | The Scale-Up of Chemical Processes

19 October 2020 - 21 October 2020
Online Event